MIL-V-62475(AT)
4.5.1.2 Sampling for examination. Before sampling commences by the contractor, the contractor shall 100 percent inspect the first 20 vehicles to establish a process average (see 6.3) to allow normal sampling in accordance with MIL-STD-105. When this has been satisfactorily accomplished, representative sample(s) shall be selected from each inspection lot in accordance with inspection level II of MIL-STD-105 for the purpose of visual, and dimensional and primary functional examinations.
4.5.2 Examinations. Vehicle examinations shall consist of visual, dimensional, and primary functional characteristics to determine conformance to the applicable drawings and this specification. Examinations shall be performed against the classification of defects and with the acceptable quality levels (AQL'S) shown in table VIII.
4.5.2.1 Unclassified defects. Defects considered to be departures from good workmanship but having no bearing on function, safety, interchangeability, or life shall be noted in writing. Such defects recurring in five consecutive lots or more within a 30 day period, shall be added to the minor classification of defects with no increase in AQL.
4.5.2.2 Failure of examination. If a vehicle fails to pass any examination specified herein, the Government shall stop acceptance until evidence is provided by the contractor that corrective action has been taken.
4.5.2.3 Deficiency sheet. The Government inspector shall verify that a thorough inspection of each vehicle is performed by the contractor for the listed characteristics, and for any departures from good workmanship. The Government inspector shall assure that all defects encountered during inspection are enumerated on deficiency sheet. Defects noted on a deficiency sheet shall contain sufficient description to enable the Government inspector and the contractor representative to classify the defects in accordance with the classification of defects (see table VIII) and definitions contained in MIL-STD-105. Corrective action shall be taken for recurring defects.
4.5.2.3.1 Recurring major defects. A major defect is recurring when the same defect occurs more than once in the same sample or when the defect occurs in two successive samples. A major defect may be considered recurring when the historical inspection records ("P" chart or approved equivalent) reflect such a condition. Recurring major defects shall be cause for the entire lot or lots to be inspected for the recurring defects.
4.5.2.3.2 Recurring minor defects. A minor defect is recurring if it occurs more than twice in the same sample or when the defect occurs in four successive samples. Recurring minor defects shall be cause for the entire lot or lots to be inspected for the recurring defects.
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